Shaper machine is used for generating flat surfaces. Door sensor, pressure sensor, keypad are also interfaced to microcontroller. Microcontroller reads the speed of the motor and appropriately controls the speed of the motor in different phases of washing using PWM output. Tool is moved downward after completion of cross feed. Motor speed sensor is interfaced to microcontroller. Single Point Tool reciprocates on the job. The length of stroke and position of stroke can be changed. PRINCIPLE OF OPERATION OF THE SHAPING MACHINE: The quick return mechanism of a machine can e obtained by the following Methods: Therefore, in order to reduce total machining time, the Shaper mechanisms should be designed In a shaper, the metal is removed during forward cutting stroke, while in return Stroke no metal is removed. In a shaper machine, the rotary- motion of the drive is converted into Reciprocating motion of a ram holding the tool, by means of mechanism inside the column of a machine. (a) Push type (b) Draw type SHAPER MECHANISM: According to the type of design of the table:Ĥ. (a) Horizontal type (b) Vertical type (c) Traveling head typeģ. A feed hopper, screw conveyor, roller, motor, and collecting tray are some of its various parts. Fig 3: Final Fabricated Dual Shaper Machine CONCLUSION The double side shaper apparatus looks like amassing of two existing shaper machines. IJRASET Publication 2023, International Journal for Research in Applied Science & Engineering Technology (IJRASET) The laddu shaper machine is primarily utilised in cottage and small-scale industries. The final fabricated machine can be seen in Fig 3. According to the position and travel of ram: shaper two side shaping operation can be done and it results in increased rate of production in manufacturing industry. And finally, we are re-painting it for good outlook appearance.Ģ. Additional feature we are providing is sensor, so to avoid defects and safety at accident cases and also down feed indicator system. The working condition of bull gear mechanism and gear box is quite difficult, so we are re-servicing it and making it accurate and fine. We are going to replace some items and components such as screw rod, nuts, pawl mechanism parts, crank pin and rod, etc. In this machine the various alignments were varied such as tool post alignment, table and table stand alignment, etc. 
Hence, we are servicing and overhauling this machine, due to lots of major and minor problems, which has been identified. This type of machine is used in our college to conduct experiments and practice the exam models. The shaper is a reciprocating type of machine, basically used to produce flat surfaces and many more.
#Detail design ofautomatic shaper machine with sensors pdf pdf#
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